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Neil Beekie's avatar

Your content is very useful to me. Thanks for the work you guys are doing.

In my world (LNG/Refineries/Power), I’ve done exactly what you’ve described- AI utility infrastructure.

Incumbents have digitized workflows for “blue collar” work. They adapted a System of Record workflow for field operations. This does not prevent catastrophic incidents like Freeport LNG’s 2022 explosion or three mile island nuclear incident.

I’ve analogized a process plant to a human body. Left hand represents the SCADA/DCS (control system). Its input variables are sensed from field transmitters, analyzers and I/O devices. These are the nerve endings of the left hand.

The right hand, which represents the manual “blue collar” (BC) workflows, has no feedback/nerve endings. Every workflow here, requires a digital or paper signature. This is an assumption that work was done as designed. In our world, this has been termed-Work as Imagined vs Work as done. I’ve named this The execution gap. It’s where 70% of industrial accidents occur.

Our process utilizes a field verification of work process. It prevents mistakes in realtime, automates auditability and presents useful behavioral insights especially where worker retraining is required.

We are calling this data exhaust, a Record of Execution (RoE).

Compounding this, think of the right hand catching a ball, the fingers not only need the nerve endings but, they also require muscle memory and inter-finger coordination.

Similarly, these BC workflows currently has no coordination neither does it have muscle memory.

Even more importantly, the facility “process being”, has no “brain”. It depends on expert humans to analyze, remember and interpret data. More than half of that data is assumed or taken as word of mouth. Humans retire, forget or leave. This is why we really don’t learn from past mistakes and most industrial accidents are repeated.

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